John deere gator clutch problems

After 3-5 minutes it's gone. It's a 2011 825i with 4000 on the ODO. Hope this video works. 825i Engine ticking sound. Please advice. Thank you. My ride: XUV 825i Olive & Black with most of Deere's whistles and bells + lots of home made mods: Wiper robot * Radio system * Grille mounted Illuminated Gator * Compass * Third brake light * Frame for ...

3 posts · Joined 2022. #1 · Mar 28, 2022. I have (I believe it is) a 1995 6x4 Gator. I bought it in 2001. It has always had trouble that the gears grind when trying to shift into forward or reverse. I use the choke to have the engine slow to almost dying to shift into gears. I don't know whether it's the primary or secondary clutch that needs ...10 posts · Joined 2015. #1 · Jun 24, 2015. I have a late 90's m-gator with the 3 cyl Yanmar diesel engine. My issue is that the top out speed of this machine is currently 7-10 mph. I cannot figure out where my issue is. I also have a newer mid 2000's M-Gator A1 and its top out speed is 25-30 so I know that i have an issue with the older one.John Deere; Primary Clutch Puller - PCP-20; Primary Clutch Puller - PCP-20. $42.99. Part #: PCP-20 Condition: New Rating: Shipping: Calculated at checkout ... No effort at all, it pulled the Gator clutch right off. Shipping was also good. It and shipping were both a bit expensive but it was worth it to get the job done.The John Deere Gator is a multi-use utility vehicle; it uses a centrifugal clutch to propel the machine. This sy... How to Adjust a John Deere Gator Gear Shift.My comment is that if the clutch is working properly, I would ignore it, reinstall the clutch and enjoy life with your Gator. If that clutch IS giving trouble, I would not put money, time and effort into reconditioning that particular core. I would invest in a rebuildable core and recondition it properly. Doc the Clutch Man.Premium HVAC cab with light-stone interior. Powerful diesel engine with up to 4,000-lb towing capacity. Cargo box power lift. LED headlights. STARTING AT: $35,449.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own. Find a Dealer. View Product Brochure.

Set it low. Now, place trans in neutral, lock park brake. Start engine and rev it up to activate clutches. Run wide open for a few seconds. Let it fully come back to idle. Observe clutch on engine. Now shut off engine. If you hear a "click/pop" from the engine clutch, it isnt disengaging properly.Paul Moritz. 446 subscribers. Subscribed. 332. 44K views 5 years ago. This is a quick overview of how to remove the primary clutch pulley on a John Deere Gator TX. I bought the new clutch...John Deere Gator Technical Discussion. Gator Clutch and CVT Belt. ... Clutch problem. Turbo diesel gator; Nov 19, 2023; 1 628 Nov 19, 2023 ... Gator Clutch and CVT Belt. 1.1K posts 672.8K views Please ask your clutch or CVT related questions here. Show Less . Join Community ...One of our 2030A Pro Gators is having clutch problems. There's not much in the tech manual- just the adjustment procedure for the cable. ... 2012 JD Gator 825i Deluxe Cab with heat. Save Share. ... A forum community dedicated to John Deere tractor owners and enthusiasts. Come join the discussion about towing, PTO's, reviews, attachments ...50 posts · Joined 2018. #4 · Oct 26, 2018. Not sure how much you're trying to spend but, we have done a few Kawasaki FJ400 swaps. Just putting the newer TS Gator engine in the older model. Runs about $1300. You have to modify the exhaust slightly and replace the upper brace. Its about a 30-40% HP increase.First try throughly cleaning both clutch’s with hot soapy water and or non chlorinated brake cleaner followed by compressed air. Use a nylon brush to clean properly. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage …John Deere Gator 825i Clutch Problems. A grave problem with the Gator 825i is the clutch issues. The clutch doesn’t open properly at idle, which causes significant issues in shifting. Or you may come across a disturbing noise from the primary clutch. Fixes To Try Out ; Unfortunately, there is not much you can do about it.Driven Clutch Disassembly and Assembly Disassembly: 1. Mark location of set screw (A) on the outer edge of the cam (B). 2. Place alignment marks (C) on cam and movable sheave to aid in assembly. 3. Mark the location of the spring tab in the movable sheave (D). 4.

1 post · Joined 2022. #1 · Dec 4, 2022. Wanted to let Gator owners know about the best person for clutch repair. I have been dealing with clutch issues with my 2011 XUV 550 S4 Gator. Ordered a new clutch. That clutch worked for about one year and started shifting issues again. Looked here at Gator Forum and found people talking about JD ...Electronic switch for instant 4WD engagement. New dash display, including fuel gauge. 16.4 cu ft (.46 cu m) cargo box with a 1,000 lb (450 kg) capacity. Powerful diesel engine system. STARTING AT: $16,599.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own. Find a Dealer. View Product Brochure.Performance and guidance are solid across all segments....DE Deere & Co (DE) released the firm's fiscal second quarter financial results on Friday morning. For the three month peri...JD Clutch Doc would be happy to work you or dealership to solve the hard to shift into and out of gear issues. We offer a warranty on our work for as long as you own the Gator. For more information contact JD Clutch Doc at [email protected]. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work ...My uncle has an older Gator 4x2 (not sure of the model number or year, we couldn't find it while looking) and he needs to replace the secondary clutch. He got it when he moved into a new house last year, and it needed a little work. One of the issues seems to be that the bolt holding the secondary/driven clutch to the transmission backed out ...John Deere Gator Model Specific Discussions. Gator RSX850i/RSX860i. ... 1 1 of 27 Go to page. Go. 27. Sticky RSX Charging system problems and fixes. marcust90; Jun 2, 2020; 2. 37 21K Apr 2, 2024. by sethpayment79. Sticky RSX 850i Mileage and Problems. ... RSX860i clutch problems. devonday26; Nov 16, 2023; 7

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1 post · Joined 2012. #1 · Oct 14, 2012. I have a JD turf gator. I can not get it into gear with out grinding. It acts like it will not slow down the variable speed pulley enough for it to stop turning. Someone suggested I lubricate the s cams. I did this, it maybe helped a little but not enough. If I shut off the engine and slide it into ...I have a TX gator WOTURFD00588xx. It has about 2271 hrs on it. This gator has an interesting erratic problem I hope you could all help me out with. The gator seems to start fine on initial startup when cold. You can drive it around for 15 minutes or so without any problems, on off etc. You can mash the throttle and push it just a little and it ...Learn how to adjust the clutch on your John Deere Gator to optimize its performance and prevent slippage, hard shifting, and inconsistent engagement. Follow the steps, signs, and tips in this comprehensive guide.So, your John Deere Gator is getting hard to shift. It sticks in gear and you can't get it out of gear. Well, it's not the transmission, it's the AM144323 CVT clutch. The fingers on the clutch basket warp and make the clutch spider stick in the slides, causing the clutch not to release all the way when the engine is idling.John Deere Gator Comes with Kawasaki FS730V 2 Cylinder gasoline Engine. There are 6 issues reported by users. Most problematic Gator Years are 2008, 2009, ... PTO clutch Problems: Check battery voltage or replace the battery: Drive belt issue: Just Replace the belt [Yes, Fixed] John Deere 100 Series Problems.John Deere Gator Comes with Kawasaki FS730V 2 Cylinder gasoline Engine. There are 6 issues reported by users. Most problematic Gator Years are 2008, 2009, ... PTO clutch Problems: Check battery voltage or replace the battery: Drive belt issue: Just Replace the belt [Yes, Fixed] John Deere 100 Series Problems.

Common problems of John Deere Gator 620I. 1) Engine Problems and Solutions. 2) Transmission Issues and Troubleshooting. Electrical System Problems: Diagnosing and Resolving Issues. 3) Faulty Alternator. 4) Weak or Dead Battery. 5) Blown Fuses. 6) Worn Tie Rods. 7) Faulty Ball Joints.The most common John Deere Gator 825i problems include problematic starts, power loss to the wheels, running rough, clutch problems, and steering issues. This …Tractor. JD_4x2_Gator, JD_4300, JD_425, JD_455 AWS, added JD_455, JD_110, JD_X485 (sold) First guess then is a clutch problem.. adjustment needed or clutch plates changed out. But likely it is possible that the range shift is at a mid point, and not engaged. There are three speeds forward plus reverse.Performance and guidance are solid across all segments....DE Deere & Co (DE) released the firm's fiscal second quarter financial results on Friday morning. For the three month peri...XUV 550 hard shifting. My 550 has 41 hours on it and has been back to JD for shifting problems. JD did a fine job, put the new clutch kit in it. It was fine for the next 30 hours, now it is really, really hard to shift. I have to shut it …John Deere Clutch Drive Belt - UC14244-John Deere Clutch Drive Belt Fits models:HPX GatorHPX615E GatorHPX815E Gator Measures: 48.270-inch effective le ... John Deere Gator/Utility Vehicle Parts; John Deere Utility Tractor Parts; John Deere QuikTrak Mower Parts; John Deere Commercial Walk Behind Mower Parts;Previously hot days and getting the clutch hot would cause problems. I gave it every torture I could this weekend and every time I stopped the clutch disengaged perfectly. ... "Tied Clutch", enter in the search John Deere gator 825i secondary. They forgot to delete this search information and it shows Team Tied clutch for the RZR …Troubleshoot a John Deere lawn mower by checking for common problems like clogged fuel filters, defective spark plugs and clogged carburettors. While examining these problems, look...To replace the primary clutch its one bolt and a special to to remove the clutch from the tapered engine shaft. To remove the secondary clutch remove the belt guard first, then the belt. Carefully hold the clutch and remove center bolt. Then the clutch just slides off the transmission input shaft. Sent from my LGL52VL using Tapatalk. jd.rasentrac.260 posts · Joined 2015. #1 · Jul 23, 2015. The dealership called, my 860i showed up early. However tomorrow is a state holiday and i cant pick it up till Saturday. 1. 2016 RSX860i-. Fox 2.0 Shocks. Sport Seat-Sport Steering-. Power Steering-.

Write a review. Multi-passenger capability for four people. Easier shifting, with integrated park position. Electronic switch for instant 4WD engagement. Improved power steering for smoother operation. STARTING AT: $20,699.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own. Find a Dealer.

I found this thread after searching for a solution to the shifting problem with my 2018 590m. Just thought I'd post to let the group know that JD Clutch Docs repair is legit. With shipping and the repair it was around $200 all in. The Gator now shifts as it should have from the factory. Well worth the money spent.Dec 6, 2019 · Extreme Metal Products John Deere Gator Cluctch Shim Pack 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in cargo bed, Front and Rear LED auxiliary lighting (4" square 27 watt), Front and Rear CV Guards, Koplin Side MirrorsCommon problems of John Deere Gator 620I. 1) Engine Problems and Solutions. 2) Transmission Issues and Troubleshooting. Electrical System Problems: Diagnosing and Resolving Issues. 3) Faulty Alternator. 4) Weak or Dead Battery. 5) Blown Fuses. 6) Worn Tie Rods. 7) Faulty Ball Joints.1 post · Joined 2012. #1 · Oct 14, 2012. I have a JD turf gator. I can not get it into gear with out grinding. It acts like it will not slow down the variable speed pulley enough for it to stop turning. Someone suggested I lubricate the s cams. I did this, it maybe helped a little but not enough. If I shut off the engine and slide it into ...John Deere Gator Model Specific Discussions. Gator 825/835. Follow Forum Create Thread ... JD Gator 825i motor problems. KeithStone; Mar 28, 2024; 5 644 Apr 5, 2024 ... New 835R Clutch. Piper5314; Feb 29, 2024; 5 719 Mar 10, 2024. by ...The John Deere Gator is a multi-use utility vehicle; it uses a centrifugal clutch to propel the machine. This sy... How to Adjust a John Deere Gator Gear Shift.The Electric Work Vehicle. All of the work without the emissions. This quiet all-electric Gator UTV was designed to work hard. Up to 600-lb cargo capacity. Electric motor with on-board charging. LED charge-level indicator. View Electric Work Vehicle.Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner's manual and service information. For example the operator's manual, parts diagram, reference guides, safety info, etc.

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148 posts · Joined 2015. #1 · May 2, 2016. I've got an older 4x2 Gator that runs great, except for the fact that gear engagement (forward or reverse) usually results in a crunching or grinding in the gearbox, not always, but 90% of the time. Once in gear, it doesn't tend to want to creep and as rpm's rise the clutch engages cleanly and smoothly.16 posts · Joined 2020. #2 · Apr 15, 2021. I had a 590m and traded it in and it had less than 200 hrs on it. It first had problems with clutch, then front differential, so I sold it and purchased a Yamaha Viking EPS and I have had it nearly a year with no problems it shifts gears real good, and no problems with clutch and e wheel drive.Driven Clutch Disassembly and Assembly Disassembly: 1. Mark location of set screw (A) on the outer edge of the cam (B). 2. Place alignment marks (C) on cam and movable sheave to aid in assembly. 3. Mark the location of the spring tab in the movable sheave (D). 4.Set it low. Now, place trans in neutral, lock park brake. Start engine and rev it up to activate clutches. Run wide open for a few seconds. Let it fully come back to idle. Observe clutch on engine. Now shut off engine. If you hear a "click/pop" from the engine clutch, it isnt disengaging properly.These are the parts on your John Deere XUV855M 4X4 Gator Utility Vehicle & Parts List that need to be regularly serviced. Part. Hour Interval. Price. 1 - Fuel Filter M801101. Every 200. Not Sold Online. 2 - Engine Oil Filter M806418. Every 50/200.550XUV CLUTCH ISSUES NEED HELP. We recently purchased a used but in very good condition a 2014 Deere Gator XUV550. Unknowing to us it has a clutch issue which was discovered we got it home (2 days ago). When researching this model, we found this forum and sadly found out this has been a problem for this particular model since it was created.John Deere Gator Shifting Problem And Solution. April 3, 2019 admin. john deere, gator, john, problem, shifting, solution. Post navigation ... 620i 625i 825i 850d 850i 855d axle back black blade clutch deere diesel drive driven dump engine fits front gator gators high john kawasaki left lift oregon pair power primary rear right seat seats ...Step 5. Place the gearshift in the "Neutral" position. Start the engine to check neutral start. Drive the machine over rough ground to check adjustments. The John Deere Gator is a multi-use utility vehicle; it uses a centrifugal clutch to propel the machine. This system is belt driven, so that when the gas pedal is depressed the belt opens up ... The John Deere Gator 825i is a cross-over utility vehicle first introduced in 2011 by John Deere. Although the Gator 825i model is considered one of the best-performed and well-received utility vehicles, users still reported typical issues like the clutch failure, shifting problems, 4WD failing to engage, running rough, and fuel pump ... Clutch Rebuild Kit for a John Deere Gator 3 Bolt Cover Clutch. Compatible with all John Deere Gator 6×4’s, 4×2’s, Turf, Gas, or Diesel. This Clutch Rebuild Kit includes the following. (3) Three black Spider Rollers. (6) Six white Spider Buttons with O-Rings. (6) Six black Thrust Washers. All parts are MADE IN THE U. ….

The shipment is roughly 12 lbs with dimensions of 8"x8"x8". All the best, Brad and Doc. JD Clutch Doc. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD ...Doc the Clutch Man Gator 825i. ... i caught on real quick with the clutch problem, soon as i unloaded it from the trailer out came the clutch sent it in, all is good. ... A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and ...Joined Mar 22, 2013. 176 Posts. #21 · Jul 10, 2013 (Edited) Well it happened to me. My 550 S4 won't shift out of reverse unless I turn off the engine. With the engine off it shifts just fine. Also when shifting from 4WD to 2WD it hesitates but after few yards it comes out with a load clunk. I have about 20 hours on it.The shipment is roughly 12 lbs with dimensions of 8”x8”x8”. All the best, Brad and Doc. JD Clutch Doc. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat …2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in cargo bed, Front and Rear LED auxiliary lighting (4" square 27 watt), Front and Rear CV Guards, Koplin Side MirrorsBest. Brad- JD Clutch Doc. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM Satellite Radio, Cargo Bed Panels, Spare Tire Mount ...Posted 12/28/2020 12:59 (#8703466) Subject: JD 825i gator park brake repair...tool needed...picture. Emporia, ks. I've got a 2015 825i gator that's always on the go. The problem is a few others drive it, set the parking brake and then either they or someone else will drive with it on for a ways and then it won't hold. It's a PITA to work on.XUV 550 hard shifting. My 550 has 41 hours on it and has been back to JD for shifting problems. JD did a fine job, put the new clutch kit in it. It was fine for the next 30 hours, now it is really, really hard to shift. I have to shut it …XUV855M S4. Diesel engine and smooth power steering. Multi-passenger capability for four people. Easier shifting, with integrated park position. Electronic switch for instant 4WD engagement. STARTING AT: $22,399.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own. Find a Dealer.Posting Permissions. My 2002 Gator, which I bought new, has recently developed a brake problem that changing the hydraulic fluid did not correct. PROBLEM: When I apply the brakes, they grind badly as I apply increased pressure, especially when hot. When the gator stops, there is a loud "clank" like something in the transmission is being ... John deere gator clutch problems, John Deere Gator Primary Clutch Troubleshooting: Expert Tips. Clutch won’t engage: Clutch slips or doesn’t grip: Clutch makes noise or vibrates: Don’t Let Clutch Issues Slow You Down: Key …, Search Parts Catalog. Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner's manual and service information. For example the operator's manual, parts diagram, reference guides, safety info, etc., Try shifting it with the engine stopped to see if it is easier. The belt turning in neutral at around 950 RPM is indicative of the old primary clutch. problem which causes hard shifting. Neil. 2019 4066R with cab, 2018 Gator XUV 835M, 2014 997 Z Trak., In-Depth Analysis of John Deere Gator 625i Problems. Let's dive into the issues associated with John Deere Gator 625i problems and get to know the solutions in detail. 1. Hard to shift. The cause of gear-shifting problems can vary. However, the most common cause is low transmission fluid levels, which causes more friction affecting shift quality., Gear Grinding Fixed. I tried quite a few things (mostly cleaning and idle adjustments) to get the transmission to stop spinning at idle speeds. It has to be in the front (engine) clutch pulley, but I really didn't want to go there. I decided to make a brake for the rear pulley. It is pretty elementary but seems to work., Update - new problems Let this serve as a warning to others that are looking to buy a Gator 550. I strongly suggest you buy a unit from a competitor, any competitor. - 1 yr old, 150 hours: Down time at the dealer 3+ weeks - Both head gaskets replaced. Common issue. - parking cable snapped. This is a design flaw from John Deere., XUV 550 Clutch Problems - SOLVED! Wanted to pass along my experience and Kudos to Bradhill and MBDiagman. After experiencing hard shifting problems on my 2012 550 XUV, I found the info on the forum leading me to these two guys. I shipped my clutch off to them on March 16th, and received notice that the repaired clutch was shipped back to me on ..., Jul 22, 2018 · clutch rattling, belt jumping problems. My son got hung up on a log with the old 6x4 gator and suddenly the drive belt started jumping off. The only thing I could see was the brace between the motor and transmission was off one end. The bolt had broken off in the engine apparently n the past because it was covered with grease and grit. , Warranty Statements. Get, read, download, or print the warranty for your equipment. IMPORTANT WARRANTY NOTICE: The Warranty for new John Deere equipment is set forth in a separate document provided by the dealer. Contact your local dealer for more information. Feedback. Discover warranty statements for new John Deere products., John Deere Gator Comes with Kawasaki FS730V 2 Cylinder gasoline Engine. There are 6 issues reported by users. Most problematic Gator Years are 2008, 2009, ... PTO clutch Problems: Check battery voltage or replace the battery: Drive belt issue: Just Replace the belt [Yes, Fixed] John Deere 100 Series Problems., Adjust the primary and secondary clutch. Check whether the pressure belt is damaged or not. Add some lubricant to slide properly. 6. Cold Weather Effect. This problem mainly occurs when you are in a cold region. Even if you drive your John Deere electric gator regularly, the cold weather may affect the engine., Gator Clutch Problem. XUV590M with the dreaded sticky clutch problem. Has 22 hours on the machine. 6 months out of warranty. I called up the dealership and complained. They agreed to fix it for $170, saying they would give a little and get JD to give a little. Said it was a well known problem and they could fix it with no parts., 1263 posts · Joined 2012. #2 · May 19, 2014. You need to contact your Deere dealer to order the removal tool. It's not listed on the parts diagram so you'll have to have the service dept. look in their service manual for the tool part number. I disassembled my machine and put it on a trailer and took it to the dealer., Sport Utility Kit. Our most popular, best all around use kit. Great for trail riding, occasional mud and sand riding, plowing and hauling. Makes up for the power loss and slow response of adding oversized tires. Better low end and midrange acceleration. Quicker backshift which results in crisp throttle response. Reduces belt slip and heat. , The John Deere Gator is a multi-use utility vehicle; it uses a centrifugal clutch to propel the machine. This sy... How to Adjust a John Deere Gator Gear Shift., 2021 XUV 835M clutch issues. This 835 is my daily workhorse. It already has 10,000+ mi & 500+ hrs. At approx 8500 mi I began to get a shudder on takeoff. I replaced the drive belt, which restored my original top speed, but it did not fix the shudder. I drove it another month then ordered a new primary clutch (not a JD) and replaced it yesterday., This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner’s manual and service information. For example the operator’s manual, parts diagram, reference guides, safety info, etc., 3 posts · Joined 2020. #3 · Apr 2, 2020. thank you, I bought the gator used, I replaced the parts after the belt came off the first time, lost all the parts on the ground somewhere, bought new parts from JD and installed, the bolt holding clutch on came out after 40' and belt came off in about 100', I replaced belt and bolt and drove back to ..., These are the parts on your John Deere XUV855M 4X4 Gator Utility Vehicle & Parts List that need to be regularly serviced. Part. Hour Interval. Price. 1 - Fuel Filter M801101. Every 200. Not Sold Online. 2 - Engine Oil Filter M806418. Every 50/200., 3 posts · Joined 2020. #3 · Apr 2, 2020. thank you, I bought the gator used, I replaced the parts after the belt came off the first time, lost all the parts on the ground somewhere, bought new parts from JD and installed, the bolt holding clutch on came out after 40' and belt came off in about 100', I replaced belt and bolt and drove back to ..., #1 · Jun 29, 2020. Hi, One of our 2030A Pro Gators is having clutch problems. There's not much in the tech manual- just the adjustment procedure for the cable. I followed that and …, Why Does My Gator Jerk. 2010-10-11 174517. Check out this other forum page link below. You may have a sticky primary or secondary clutch, bad bumpers on the secondary clutch or a problem inside the primary clutch (springs, etc). But a belt would be an early try before spending money on clutch parts., 1 post · Joined 2022. #1 · Dec 4, 2022. Wanted to let Gator owners know about the best person for clutch repair. I have been dealing with clutch issues with my 2011 XUV 550 S4 Gator. Ordered a new clutch. That clutch worked for about one year and started shifting issues again. Looked here at Gator Forum and found people talking about JD ..., Update - new problems Let this serve as a warning to others that are looking to buy a Gator 550. I strongly suggest you buy a unit from a competitor, any competitor. - 1 yr old, 150 hours: Down time at the dealer 3+ weeks - Both head gaskets replaced. Common issue. - parking cable snapped. This is a design flaw from John Deere., Nov 9, 2014 · Regards, 200mph. 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in cargo bed, Front and Rear LED auxiliary lighting (4" square 27 watt), Front and Rear CV Guards, Koplin Side Mirrors. Like. , Best. Brad- JD Clutch Doc. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM Satellite Radio, Cargo Bed Panels, …, Set it low. Now, place trans in neutral, lock park brake. Start engine and rev it up to activate clutches. Run wide open for a few seconds. Let it fully come back to idle. Observe clutch on engine. Now shut off engine. If you hear a "click/pop" from the engine clutch, it isnt disengaging properly., 74 posts · Joined 2013. #1 · May 29, 2023. My Gator 865m (2022, 103hrs) showed since start hard shifting and was louder than other new Gators 865. The problem: the primary and the secondary clutches were not installed in line by JD., Previous problems (14 months, 170 hrs) 1)Head gaskets blown -both. 2)parking brake cable broken. 2a)parking brake disc replaced during repair (faulty assembly at factory) 3)parking brake pin worked loose (separate from the snapped cable incident) 4) Shift cable broken. 5)4WD cable broken., 224 posts · Joined 2014. #8 · Mar 11, 2019. As a Forum member for several years I continue to see reports of "hard to shift" clutch issues on various models of Gators and am struck by the apparent long term and unresolved quality control issues at the point of manufacturing. My assumption (perhaps unfounded) is that the JD dealership network ..., Two common problems cause the primary clutch to stick. Too high an idle speed is most common, happens as the engine breaks in and the idle does not get turned down. The other cause is failure to lube the clutch, or the use of a wet lube like WD40., Search Parts Catalog. Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner’s manual and service information. For example the operator’s manual, parts diagram, reference guides, safety info, etc., 2000 6x4 sluggish going up hills. Having trouble with my gator. It's running very sluggish when going up hills. I've changed the oil And plugs. New fuel and air filter. I checked the air intake for blockages and put on a new drive belt..the old one was worn down about a 1/4 of an inch compared to the new. Clutches seem like they are ...